Pallet racking including selective, drivein, drivethru, doubledeep, pushback, and. This system has to be used with double deep reach truck with deal pantograph or extension fork attachment. Typically, double deep racking with a double deep reach truck is less expensive than going with pushback racking but order selection productivity is better with pushback racks. Double deep racking stores products up to four pallets deep, allowing for rapid dispatch of large, singlesku orders.
The following will focus on doubledeep racking only. Double deep pallet racking benchmark shelving and storage. Selective pallet racking system highest level of selectivity and most common design. Double deep pallet racking is the best compromise between a selective and highdensity pallet racking system. We use cad drawings software for designing racks and other storage equipment of your needs. Whilst achieving increases in capacity of up to 30 % above the former, only 50 % of the pallets are immediately accessible. Double deep is avariation of apr racking as the basic components are the same. We are focused on and deliver professional services based on a team with many combined years of experience in storage, material handling equipment, dock and door equipment, installation and.
Manufacturing pallet racks has long been one of ssi schaefers key areas of. Although selectivity is reduced, it is a great solution for maximising storage space, and costeffective, too. When the correct design is married to modern high efficiency double reach. Double deep pallet rack systems can also maximize warehouse space by increasing floor space by 6065%. Double deep racking stores two pallets deep, or four pallets deep in a double entry rack.
We offer longitudinal and lateral transverse racks, racks for single or doubledeep storage along with narrowaisle or wideaisle. Mobile pallet racking systems are suitable for operations willing to move full. For over 30 years, konstants team of inhouse professional industrial engineers have designed thousands of storage and material handling systems worldwide consisting of simple static shelving to fully automated racksupported distribution facilities. The double deep pallet racking system might not be right for everyone, but for some, its the perfect storage solution. In standard design, it reaches heights of 8 to 10 m and it can also be raised to high racks with 12 m. Designing a warehouse to make the best use of available space, and.
This type of racking therefore requires specialised pallet handling equipment using ether a specialised forklift or a standard unit a with double deep handling attachment. Fully automated highbay warehouse for trumpler youtube. Double deep pallet rack, warehouse rack columbus ohio. With over 30 years of manufacturing experience, when it comes to.
Ar racking installs conventional doubledeep racking. To determine position, this software takes into account the rotation of the item a, b, or c and the quantity of the item in question. Double deep racking offers a costeffective compromise between selective and nonselective pallet racking systems. Double deep pallet racking double deep pallet racking allows pallets to be stored 2 pallets deep but are still accessible from the same aisle by the use of a telescopic fork lift trucks. Choosing double deep pallet rack for your warehouse. This makes double deep pallet rack a first in, last out filo pallet rack system. Doubledeep stacking increases warehouse capacity by up to 30% compared to singledeep warehouse operations. Doubledeep pallet racks are recommended when the priority is storage. In selective pallet racking, two single rows of pallet racks are placed backtoback. Ideal for businesses which dont have too many different products, but are distributed in high volumes where the same skus are stored in groups of pallets prior to dispatch.
Double deepdeep reach pallet racking is an easy and cost effective way to increase storage capacity using standard single selective racking components. Warehouse design warehouse optimisation warehouse layout. Push back racking also referred to as pushback racking is a pallet storage method that allows pallets to be stored from 2 to 6 deep on either side of an aisle, giving you higher storage density than other forms of racking. Lets learn what these are in case of a double deep pallet racking system. Most forklifts are designed to only be able to access pallets on a singledeep system. But in double deep racking four single rows of pallet racks are placed backtoback. Using a special deep reach forklift this type of system provides two deep storage capacity and is ideal for multiple sku application. Warehouse pallet racking design and configuration guide. Generally the forklift truck will have a camera at the forks and a control monitor in the operator cabin to. Double deep pallet racking system is an economical solution for warehouses requiring higher storage density whilst maintaining easy access and relatively quick retrieval. Double deep racking overview of double deep racking double deep is a variation of apr racking as the basic components are the same. Doubledeep racks mean the number of aisles can be reduced, thus increasing capacity, without slowing down operations when compared to other systems that are considered to be highdensity. A double deep racking system is ideal for the storage of identical products high turnover stock, and higher storage levels can be fitted with guide rails to help operators locate pallets.
However, the fork truck used is fitted with telescopic forks to allow the truck to reach into a rack to get a pallet from the rear of a rack. Double deep, or two deep reach, pallet racking is a unique configuration of selective pallet rack, utilizing many of the same components. Double deep racking pallet racking janflex general. A midpoint between selective and highdensity pallet racking system. Warehouse heavy duty steel pallet racking manufacturers. Practical for highvolume single skus required for rapid despatch store up to four pallets deep for swift dispatch of large, singlesku orders. This takes all of the hard work out of calculating rack space and will allow you to visualise the pallet racking in your space. Part 2 what is selective racking warehouse racking guide. Jfgt are a team who is passionate about our work and our industry. So now you need to incorporate these doubledeep racks in you facilities to get good cubic utilization. When great care and thoughtfulness is put into the design of the racking, it can enforce discipline in storing and organizing product in a way that both optimizes space and also reduces labor. The double deep pallet spaces are served by 10 doubledeep pallet cranes type exyz.
Warehouse rack layout design warehouse storage layout. Push back racking systems by using pushback rack systems from 3d storage systems, you can double or triple your storage capacity when compared to standard pallet rack or double deep racking systems. Because telescopic kooiforks can reach almost twice as far as normal forks the warehouse racking at each side of the aisle can be doubled. Contact warehouse rack for planning your rack system layout and design or use our online quote geniefor a quote. In contrast to single position racking, it carries several pallets between two uprights on every level.
Colbyrack double deep pallet racking is the perfect system for businesses that require a balance of. Double deep pallet racking colby storage solutions. Double deep pallet racking is configured such that pallets are stored four deep, with two pallets accessible from each aisle. However, the fork truck used is fitted with telescopic forks to allow the truck to reach into a rack to get a pallet from. Capacity takes priority so access aisles can be eliminated in the facility. But the use of special design software can greatly help in interior design. In this way, the space occupied by eight singledeep racks is reduced to just two aisles with double.
Pallet racking is one of the most popular types of warehouse storage systems used today. Double deep is often found in warehouses utilizing the lifo last in first out inventory rotation with high volume and limited space. Where double deep racking differs is in its increase in pallet density by placing two trusses in line to create lanes that support two pallets deep worth of storage. Double your warehouse storage per rack with a double deep pallet racking system designed, supplied and installed by sec to increase. By storing pallets two deep, higher storage density can be achieved, while operators are still able to access stock easily and relatively quickly. Also available in the market are reach trucks that can operate with doubledeep racking units. The double entry aisle offers easy access through dual pantograph or sliding fork attachments. Double deep pallet racking system is a variation on selective pallet racking and is best understood in comparison to it.
What is doubledeep racking warehouse racking guide. Double deep is a way of configuring selective racking to gain floor space when a great number of pallets must be stored. Warehouse pallet storage racking sales and installation, warehouse label and sign design and printing, warehouse label installation, warehouse aisle signage, warehouse bay signage, warehouse long range scannable labels and signage. Double deep pallet racking selective pallet racking. Double deep racking may also require a 10 foot aisle due to the extra reach length of the pantograph. The double entry aisle allows unparalleled access via. Pallets are stored twodeep resulting in greater storage density and half the number of aisles required. Double deep pallet racking is designed to hold 24 deep pallets within a single and double entry rack. While the design element may sound dangerous, todays mobile pallet racks come equipped with electronic stop and lock designs, with some being completely earthquakeproof. Please be free to place orders, and the customized orders are also welcome.
Double deep racking mhe next engineering pvt limited. The use of a double deep rack system increases warehouse capacity by up to 30% compared to a single deep system. You want the most efficiently designed systems for your racking and storage. Double deep racking is an ideal solution for the storage of multiple pallet quantities of the same product and the system is space efficient due to the reduced number of access aisles. Choose 3d storage solutions for your double deep pallet racking needs. All products offered in our factory are in line with the highest quality standard of rmi, as4084, fem, ce, etc. Double deep pallet rack, warehouse rack kmh fleet solutions.
Double deep pallet racking is used in conjunction with special forklifts, often fitted with a pantograph mechanism specially designed to reach the second pallet location. In addition to a moveable mast these models have moveable forks, which make it possible to access the second line of pallets. Double deep pallet racking double deep pallet racking system. The concept of double deep pallet rack is similar to that of 100% selective pallet rack, but instead of two rowsperaisle, there is now a total of four. The doubledeep automated warehouse offers a great balance between storage capacity and handling speed. Nexsys is the first valueadded wholesaler in information technology solutions in latin america. Double deep pallet rack systems increase productive use of floor space by about 60% to 65%. Double entry racks reduce the aisle to rack ratio but also reduces pallet selectivity, increasing storage density. This means that, in order to successfully utilize a double deep pallet rack system. Our company, kingmore, is one of the leading pallet racking manufacturers in china. Warehouse design, racking, labeling, signage and installation. The result of this is that although the racking is double deep, access is almost as good as for single deep but without losing the benefit of a considerable increase in capacity. One of the great things about working with a company like hoj innovations, they take all of this into consideration. The most significant disadvantage of the double deep pallet rack is the need for a specialized forklift to access pallets.
Our proprietary software tool, rackman, is the colbyrack product. Advantages of double deep pallet rack the most obvious advantage of double deep pallet rack is its potential. The most common forklift used for doubledeep handing is a reach truck. Double deep racking allows for reasonable stock rotation with immediate access to 50% of stock on a first in last out basis and makes efficient use of all. If youre looking for a quailty pallet racking solution call macrack on 1800 048 821 today and take advantage of our free warehouse design offer. The pallet rack system is comparable and perhaps more cost efficient than purchasing inventory software only. Double deep pallet racking system a derivative to the selective pallet racking, the double deep system requires the use of a specialist reach truck or an attachment fitted to reach truck. Double deep rack is the only high density pallet storage rack system that utilizes nothing but low cost standard selective pallet rack. Double deep pallet racking is an excellent method for improving storage density when multiple pallets of the same sku need to be stored. When to choose doubledeep pallet racks interlake mecalux. This racking system is unique in the sense that is built upon wheels. However pallets must be removed by either a forklift or physically pulled out by another operator, which in turn brings ergonomics and safety concerns.
Characteristics adjustable pallet racking is the most common racking system. Through the design and engineering process, hoj makes sure that you have the racking system that best suits your companys needs. Further information is available via the downloads in the sidebar or alternatively contact us to discuss whether or not double deep pallet racking is the right. Double deep pallet rack is the first step towards increasing the density of your.
Macrack offers a free design service where we can meet you onsite to take measurements and create a plan layout for your warehouse. Autocad software designs and produces accurate drawings, that start off with the. Pallet flow racking system low sku counts, high number of pallets per sku, high throughput requirement, highest level of space savings push back racking system medium to high number of pallets per sku, great space savings. Colbys smart section design features such as reinforced flanges and. Because of the wide variety of styles and sizes to choose from, it is commonly used by warehouses and distribution centers for industrial storage. The result of this is that although the racking is doubledeep, access is almost as good as for singledeep but without losing the benefit of a considerable increase in capacity. One row of rack is placed behind another and a deepreach forklift is used. Cad provides the initial layouts, detailed plans, prototype. Recently ak utilized one of these double deep rack systems to help a client store their long awkward pallets. Looking for warehouse heavy duty steel pallet racking. Double deep pallet rocking is designed to store 2 pellets deep, which consist of two standard.